Manganese Crushtech Systems
Manganese Crushtech Systems
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    • Home
    • WEARS & SPARES
      • Wear Parts
      • Replacement Parts
      • Ball Mill Liners
    • PUMPS & SPARES
      • Slurry Pumps
      • Clearwater Pumps
    • OTHER PRODUCTS
      • Fibre Fix
      • Backing Compound
      • LED Lighting
      • Flex-Mat
    • USED / REFURBISHED
    • SERVICES
    • CONTACT

  • Home
  • WEARS & SPARES
  • PUMPS & SPARES
  • OTHER PRODUCTS
  • USED / REFURBISHED
  • SERVICES
  • CONTACT

INDUSTRY-LEADING WIRE TECHNOLOGY

 FLEX-MAT vibrating wire screens will provide more spec product at a lower operating cost, while delivering more wear life and eliminating blinding, pegging and clogging issues.    Manganese Crushtech Systems is the proud authorized dealer for Zimbabwe.

TENSIONED SCREENS

FLEX-MAT screen technology allows wires, bonded to lime-green polyurethane strips, to vibrate independently from hook to hook for faster material stratification. Available in a side-tensioned or end-tensioned configuration.

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MODULAR PANELS

 FLEX-MAT high-vibration technology is also available as direct switch-and-replace polyurethane modular panels to provide substantially more open area than traditional panels, and to increase the throughput of spec material. 

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GREATER OPEN AREA

 Open area is the surface aperture (opening) of a screening media that allows material, pulled by gravity, to pass through. The greater the open area, the greater the screening capacity.


Open area varies with the screening media type and affects the tonnage or volume of material that can be processed on a screen deck. On screen boxes with multiple decks, the relation of open area and material gradation between the decks is an important efficiency factor that needs to be balanced.

NO BLINDING, PEGGING OR CLOGGING

The action of vibrating wires eliminates blinding, pegging and clogging problems, even with humid material or rainy conditions.

Designed to provide high-performance on all decks for a wide range of materials, FLEX-MAT screens provides the highest-efficiency level of self-cleaning capacity for higher throughput, reduced downtime as well as maintenance and replacement costs.

LONGER WEAR LIFE

FLEX-MAT high-vibration wire screens offers longer wear life than woven wire screens and outlasts polyurethane and rubber media.


Its flat surface offers 100% of surface wear, compared to only the upper “knuckles” of woven screens, which results in the even wear of its wire, maintaining the opening within the given specification for a longer time.  Polyurethane panels however, lose opening specification after a certain percentage of wear due to the slight “V” shape of the opening.

Longer wear life reduces downtime as well as maintenance and replacement costs.

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